Silhouettes of plants - xTool Projects
My inspiration for this project is "Das Wiesenbuch" by Karl Heinrich Waggerl from 1934. The Austrian author (1897-1973) illustrated this meadow book with silhouettes of plants. First I scanned and laser-cut a few pages from the little book. It worked pretty well. Of course, I then wanted to convert my own plants into silhouettes. Et voilà!

I first had problems with cut-out parts that were blown around and came to rest on areas that had not yet been cut. Which of course were not cut properly because of the extra layer. So I designed a vacuum bed. It's only a prototype, but it works pretty well. It's a simple frame made of wood and a perforated panel made of aluminum. I printed an adapter for my vacuum cleaner and run it on the lowest setting. The parts now stay put, everything is cut out perfectly. See pictures.

Update. My vacuum cleaner is too powerful even on the lowest setting, so I built a variable version of the adapter. See pictures and downloadable stl-file.
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Settings
Setting 1
Process Method
Laser Cut
Power(%) or Cut Pressure(g)
50
Pass
1
Speed(mm/s)
20
Other Parameters
I had the issue that not all lines were cut through completely. Cut-out parts are whirled around by the airflow and cover parts where the laser should cut later. Solution: I pause the cutting after large parts to remove them. Next step was the vacuum bed to hold the parts in place while getting cut.
Design Files
Hardy Plants Beta Version 0407_3.xcs
vacuum adapter.stl
variable vacuum adapter.stl
paper
papercut
silhouette
plant
Picture
art
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